Mazda 6 Service Manual: After repair procedure

Mazda 6 Service Manual / Fuel and emission control systems / Fuel system / After repair procedure

Warning

Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. When installing the fuel hose, observe Fuel Leakage Inspection described below.

Fuel Leakage Inspection

Warning

Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Always carry out the following procedure with the engine stopped.

Caution

Connecting the wrong check connector terminal may possibly cause malfunction. Carefully connect the specified terminal only.

1. Short the check connector terminal F/P to body GND using a jumper wire.

2. Turn the ignition switch to ON position to operate the fuel pump.

3. Pressurize the system in this way for at least 5 minutes

to be sure of no leakage.

If there is fuel leakage, inspect the fuel hoses, hose clamps, and fuel pipe sealing surface, and replace as necessary.

4. After repair, assemble the system and repeat Steps 1 to 3.

Before repair procedure

Warning Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage are dangerous. Fuel can ig ...

Fuel tank removal/installation

Warning Repairing a fuel tank that has not been properly steam cleaned can be dangerous. Explosion or ire may cause death or serious injury. Always properly steam clean a fuel tank before re ...

Other materials:

Mazda 6 Service Manual: Dsc hu/cm inspection
1. Remove the battery and battery bracket. 2. Disconnect the DSC HU/CM connector. 3. Connect the SST (49 G066 004) to the DSC HU/CM connector and harness side connector. 4. Inspect voltage referring the table below. Terminal Voltage Table (reference value) (Ignition switch is at ON, and conne ...

Mazda 6 Service Manual: Schedule 1
Chart symbols: I: Inspect: Inspect and clean, repair, adjust, fill up, or replace if necessary. R: Replace L: Lubricate T: Tighten Remarks: *1 Use of FL-22 is recommended when replacing engine coolant. Using engine coolant other than FL-22 may cause serious damage to the engine and cooli ...