1. Remove the A/C unit. (See A/C UNIT REMOVAL/INSTALLATION.)
2. Remove the evaporator from the A/C unit.
3. Inspect for cracks, damage, and oil leakage.
4. Inspect for bent fins.
Expansion valve removal/installation
Heater core inspectionMazda 6 Service Manual: Joint shaft disassembly/assembly
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
Joint Shaft Disassembly Note
Disassemble the joint shaft.
Bearing Disassembly Note
Remove the bearing using the SSTs.
Dust Seal (Right) Assembly Note
1. Apply grease to the new dust se ...
Mazda 6 Service Manual: Reassembly
Standard values, such as torques and certain adjustments, must be
strictly observed in the reassembly of all parts.
If removed, these parts should be replaced with new ones:
- Oil seals
- Gaskets
- O-rings
- Lockwashers
- Cotter pins
- Nylon nuts
Depen ...