1. Disconnect the negative battery cable.
2. Discharge the refrigerant from the system. (See RECOVERY.) (See CHARGING.)
Caution
3. Disconnect the cooler hose (Lo) (L.H.D) or cooler pipe No.4 (R.H.D.) and cooler pipe No.3. (See REFRIGERANT LINES REMOVAL/INSTALLATION.)
4. Remove the dashboard. (See DASHBOARD REMOVAL/INSTALLATION.)
5. Remove the duct (1).
6. Remove the air mix actuator. (Full-auto air conditioner)
7. Remove the screws and cover.
8. Remove the one plate (L.H.D.) or two plates (R.H.D.).
9. Remove the bolts and shift the outlet pipe. Do not allow compressor oil to spill.
10. Remove the expansion valve. Do not allow compressor oil to spill.

11. Install in the reverse order of removal.

12. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)
A/c unit disassembly/assembly
Evaporator inspectionMazda 6 Service Manual: General procedures
PRECAUTION (FRONT AND REAR AXLE)
Wheel and Tire Removal/Installation
1. The removal and installation procedures for the wheels and tires are not
mentioned in this section. When a wheel is removed, tighten it to 88-118 N·m
{9.0-12.0 kgf·m, 65.0-87.0 ft·lbf}
Brake Line Disconnection/Connecti ...
Mazda 6 Service Manual: Oil pressure switch inspection
Caution
Water or foreign objects entering the connector can cause poor
connection or corrosion. Be sure not to drop water or foreign objects on the
connector when disconnecting it.
On-vehicle Inspection (harness inspection)
1. Disconnect the negative battery cable.
2. Remove the under ...