Mazda 6 Service Manual: Expansion valve removal/installation
1. Disconnect the negative battery cable.
2. Discharge the refrigerant from the system. (See RECOVERY.) (See CHARGING.)
Caution
- If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.
3. Disconnect the cooler hose (Lo) (L.H.D) or cooler pipe No.4 (R.H.D.) and cooler pipe No.3. (See REFRIGERANT LINES REMOVAL/INSTALLATION.)
4. Remove the dashboard. (See DASHBOARD REMOVAL/INSTALLATION.)
5. Remove the duct (1).
6. Remove the air mix actuator. (Full-auto air conditioner)
7. Remove the screws and cover.
8. Remove the one plate (L.H.D.) or two plates (R.H.D.).
9. Remove the bolts and shift the outlet pipe. Do not allow compressor oil to spill.
10. Remove the expansion valve. Do not allow compressor oil to spill.
11. Install in the reverse order of removal.
12. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)
A/c unit disassembly/assembly
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
Evaporator Temperature Sensor Assembly Note
Assemble the evaporator temperature sensor as ...
Evaporator inspection
1. Remove the A/C unit. (See A/C UNIT REMOVAL/INSTALLATION.)
2. Remove the evaporator from the A/C unit.
3. Inspect for cracks, damage, and oil leakage.
If any problems are found, replace the ev ...
Other materials:
Mazda 6 Service Manual: Driver-side air bag module removal/installation
Warning
Handling the air bag module improperly can accidentally deploy the
air bag module, which may seriously injure you. Read AIR BAG SYSTEM SERVICE
WARNINGS before handling the air bag module. (See SERVICE WARNINGS.)
Due to the adoption of 2-step deployment control in both the
driv ...
Mazda 6 Service Manual: When Trunk Lid Cannot be Opened
If the vehicle battery is dead or there is a malfunction in the electrical system
and the trunk lid cannot be opened, perform the following procedure as an emergency
measure to open it:
1. Open the cover.
2. Move the lever to the left to fold the seatback.
3. Move the lever to the left to o ...