Mazda 6 manuals

Mazda 6 Service Manual: Master cylinder disassembly/assembly

Mazda 6 Service Manual / Braking system / Conventional brake system / Master cylinder disassembly/assembly

Caution

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.




Stop Screw and O-ring (without ABS) Assembly Note

1. Install the secondary piston and primary piston.

2. Install the new O-ring onto the stop screw.

3. Push the primary piston assembly in full.

4. Install and tighten the stop screw.

Tightening torque 2.0-2.4 N·m {21-24 kgf·cm, 18-21 in·lbf}

5. Push and release the secondary piston component to verify that it is held properly by the stop screw.


Stop Pin and O-ring (with ABS) Assembly Note

1. Install the secondary piston with the piston hole facing the stop pin and primary piston.

2. Install the new O-ring onto the stop pin.

3. Push the primary piston assembly in full.

4. Install and tighten the stop pin.

Tightening torque 6.9-9.8 N·m {71-99 kgf·cm, 62-86 in·lbf}

5. Push and release the secondary piston component to verify that it is held properly by the stop pin.


Fluid level sensor inspection
1. Disconnect the negative battery cable. 2. Disconnect the sensor connector. 3. Inspect for continuity between terminals of fluid level sensor. If not as specified, replace the fluid level sens ...

Power brake unit removal/installation
1. Remove the master cylinder. (See MASTER CYLINDER REMOVAL/INSTALLATION.) 2. Remove the wiper arm. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.) 3. Remove the cowl grille. (See COWL ...

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