Mazda 6 manuals

Mazda 6 Service Manual: Master cylinder removal/installation

Mazda 6 Service Manual / Braking system / Conventional brake system / Master cylinder removal/installation

1. Remove in the order indicated in the table.

R.H.D.


L.H.D.



2. Install in the reverse order of removal.

Master Cylinder Installation Note

Caution

1. Install the SST

to the power brake unit as shown, and tighten within the specified torque.

Tightening torque 9.8-16.0 N·m {100-163 kgf·cm, 87-141 in·lbf}


2. Using a vacuum gauge, create a vacuum pressure of 66.7 kPa {500 mmHg, 19.7 inHg}

in the power brake unit.

3. Using calipers, measure dimension L as shown.

Specification
22.7 mm{8.94 in}



4. If dimension L is not within the specification as shown, remove SST

(49 E043 001) and use SST

(49 B043 004) to adjust the length of the push rod while using SST

(E043 003A) to keep the push rod from rotating.


5. Remove the SSTs

, replace SST

(49 E043 001) and measure dimension L again.

6. Install the master cylinder to the power brake unit.

Caution


Brake pedal removal/installation
1. For ATX model, remove the lock unit with brake switch (R.H.D. only). 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. Brake switch Installation Note ...

Fluid level sensor inspection
1. Disconnect the negative battery cable. 2. Disconnect the sensor connector. 3. Inspect for continuity between terminals of fluid level sensor. If not as specified, replace the fluid level sens ...

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