Mazda 6 manuals

Mazda 6 Service Manual: Oil cooler disassembly/assembly

Mazda 6 Service Manual / Automatic transaxle / Automatic transaxle / Oil cooler disassembly/assembly

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.



Radiator Outer Tank (In Tank Oil Cooler) Removal Note

1. Inspect the height of the header tabs.


2. Insert the end of a medium tip screwdriver between the end of the header tab and the outer tank.

Note

3. Pivot the screwdriver to pry the tab away from the tank and repeat the procedure for each tab.


4. Remove the radiator outer tank and O-ring (gasket) from the core header when all of the tabs are opened.

Note

5. Inspect the gasket surface of the radiator core header to ensure it is clean and free of foreign material or damage.

6. Inspect the radiator outer tank for warping. If it is warped, replace radiator tank.

Radiator Outer Tank (In Tank Oil Cooler) Installation Note

1. Install a new O-ring and ensure it is not twisted.

Note


2. Position the radiator tank in the original direction to the core using care not to scratch the tank sealing surface with the header tabs.

Note

3. With the jaws of locking-type pliers (vise grips) closed and locked, turn the adjusting screw to position the jaws against the drill bit with the diameter measured (height) in removal procedure

Tighten the lock nut on the adjusting screw against the handle to lock the adjustment in place.


4. Squeeze the header tabs down in order as shown against the lip of radiator outer tank base with locking-type pliers while rotating the pliers toward the tank.


5. Verify the height of the header tabs is same as the height before removal.


6. Inspect for leakage from radiator. (See ENGINE COOLANT LEAKAGE INSPECTION.)

Oil cooler removal/installation
1. Disconnect the negative battery cable. 2. Drain the ATF into a container. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT.) 3. Remove the radiator. (See RADIATOR REMOVAL/INSTALLATION.) 4. Rem ...

Drive plate removal/installation
1. Remove the transaxle.(See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION.) 2. Remove in the order indicated in the figure. 3. Install in the reverse order of removal. Drive Plate Mounting Bolts Re ...

Other materials:

Mazda 6 Service Manual: Clutch pedal adjustment
Clutch Pedal Height Measure the distance from the upper surface of the pedal pad to the carpet. If not as specified, adjust the pedal height by turning adjustment bolt B and locknut A. Pedal height(with carpet) L.H.D.: 210-216 mm {8.27-8.50 in} R.H.D.: 209-215 mm {8.23-8.46 in} ...

Mazda 6 Service Manual: Oil leakage inspection
Use either of the following procedures to identify the type of oil that is leaking: Using UV Light (Black Light) 1. Remove on the engine or transaxle. Note Referring to the fluorescent dye instruction manual, mix the specified amount of dye into the engine oil or ATF (or transaxle ...

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