1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
Radiator Outer Tank (In Tank Oil Cooler) Removal Note
1. Inspect the height of the header tabs.
2. Insert the end of a medium tip screwdriver between the end of the header tab and the outer tank.
Note
3. Pivot the screwdriver to pry the tab away from the tank and repeat the procedure for each tab.
4. Remove the radiator outer tank and O-ring (gasket) from the core header when all of the tabs are opened.
Note
5. Inspect the gasket surface of the radiator core header to ensure it is clean and free of foreign material or damage.
6. Inspect the radiator outer tank for warping. If it is warped, replace radiator tank.
Radiator Outer Tank (In Tank Oil Cooler) Installation Note
1. Install a new O-ring and ensure it is not twisted.
Note
2. Position the radiator tank in the original direction to the core using care not to scratch the tank sealing surface with the header tabs.
Note
3. With the jaws of locking-type pliers (vise grips) closed and locked, turn the adjusting screw to position the jaws against the drill bit with the diameter measured (height) in removal procedure
Tighten the lock nut on the adjusting screw against the handle to lock the adjustment in place.
4. Squeeze the header tabs down in order as shown against the lip of radiator outer tank base with locking-type pliers while rotating the pliers toward the tank.
5. Verify the height of the header tabs is same as the height before removal.
6. Inspect for leakage from radiator. (See ENGINE COOLANT LEAKAGE INSPECTION.)
Mazda 6 Service Manual: Starter removal/installation
Warning
When the battery cables are connected, touching the vehicle body with starter
terminal B will generate sparks. This can cause personal injury, fire, and
damage to the electrical components. Always disconnect the battery negative
cables before performing the following operation.
1. Di ...
Mazda 6 Service Manual: Engine removal/installation
Warning
Fuel vapor is hazardous. It can very easily ignite, causing
serious injury and damage. Always keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and
cause serious injures or death and damage. Fuel can also irritate skin and
eyes. ...