Mazda 6 Service Manual: Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
- If not as specified, replace the clutch cover.
Maximum clearance 0.5 mm {0.020 in}
3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.
4. Rotate the flywheel and check for misaligned diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Misalignment
0.6 mm {0.024 in} max.
Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a c ...
Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet
head on both sides.
Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 i ...
Other materials:
Mazda 6 Service Manual: Warning Light and Brake Pad Wear Indicator
Warning Light
The warning light turns on when the system has a malfunction.
Refer to Warning Indication/Warning Lights
Brake Pad Wear Indicator
When the disc brake pads become worn, the built-in wear indicators contact the
disc plates. This causes a screeching noise to warn that the pads shoul ...
Mazda 6 Service Manual: Base removal
1. Remove the rearview mirror.
2. Wind each end of a wire around a bar.
Warning
Using a SST (piano wire) with bare hands can cause injury. Always
wear gloves when using a SST (piano wire).
Note
Use a long sawing action to spread the work over the whole length
of the SST (piano w ...