Mazda 6 Service Manual: Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
- If not as specified, replace the clutch cover.
Maximum clearance 0.5 mm {0.020 in}
3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.
4. Rotate the flywheel and check for misaligned diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Misalignment
0.6 mm {0.024 in} max.
Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a c ...
Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet
head on both sides.
Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 i ...
Other materials:
Mazda 6 Service Manual: Transaxle range (tr) switch inspection
Operating Inspection
1. Verify that the starter operates only when the ignition switch is at the
START position with the selector lever in P or N position.
If not as specified, adjust the TR switch.
2. Verify that the back-up lights illuminate when shifted to R position with
the ignition ...
Mazda 6 Service Manual: Bonnet adjustment
Gap Adjustment
1. Remove the front fender.
2. Loosen the bonnet hinge installation bolts and reposition the bonnet.
3. Tighten the bolts.
4. Verify that the gap between the bonnet and the body is within the
specification.
Clearance
a: 2.5-4.5 mm {0.08-0.17 in}
Height Adjustment
1 ...