Mazda 6 Service Manual: Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
- If not as specified, replace the clutch cover.
Maximum clearance 0.5 mm {0.020 in}
3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.
4. Rotate the flywheel and check for misaligned diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Misalignment
0.6 mm {0.024 in} max.
Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a c ...
Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet
head on both sides.
Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 i ...
Other materials:
Mazda 6 Service Manual: Air bleeding
Caution
Maintain the fluid level in the reservoir tank properly while
bleeding the air.
Specified fluid
Note
The brakes should be bled whenever a brake line is disconnected.
If a hydraulic line is disconnected at the master cylinder, start at the
slave cylinder farthest from t ...
Mazda 6 Service Manual: Bonnet removal/installation
Warning
Removing the bonnet without supporting can be dangerous. The
bonnet may fall and injure you. Always perform the following procedure with
at least another person.
1. Disconnect the windshield washer hose.
2. To remove the bonnet hinge, remove the front fender panel.
3. To remov ...