Mazda 6 Service Manual: Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
- If not as specified, replace the clutch cover.
Maximum clearance 0.5 mm {0.020 in}
3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.
4. Rotate the flywheel and check for misaligned diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Misalignment
0.6 mm {0.024 in} max.
Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a c ...
Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet
head on both sides.
Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 i ...
Other materials:
Mazda 6 Service Manual: A-pillar trim removal
1. Turn the seaming welt over.
2. Disengage clips A using a fastener remover.
3. Pull the A-pillar trim, then disengage clip B (1).
4. Pull the A-pillar trim upward, then disengage clip B from the A-pillar
trim (2).
5. Pull clip B out, then rotate 45°.
6. Remove clip B from the grommet b ...
Mazda 6 Service Manual: Master cylinder disassembly/assembly
Caution
If the master cylinder body is damaged, replace the unit as a
component. When securing the master cylinder in a vise, tighten only the
flange of the master cylinder.
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
Stop ...