Mazda 6 manuals

Mazda 6 Service Manual: Clutch cover inspection

Mazda 6 Service Manual / Clutch / Clutch unit / Clutch cover inspection

1. Measure the wear of the diaphragm spring fingers.

Depth
0.6 mm {0.024 in} max.


2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.

Maximum clearance 0.5 mm {0.020 in}


3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.

4. Rotate the flywheel and check for misaligned diaphragm spring fingers.

Misalignment
0.6 mm {0.024 in} max.


Clutch unit removal/installation
1. Remove in the order indicated in the table. 2. Install in the reverse order oremoval. Clutch Cover and Disc Removal Note 1. Install the SSTs. 2. Loosen each bolt one turn at a time in a c ...

Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet head on both sides. Replace the clutch disc if its thickness is less than the minimum. Thickness 0.3 mm {0.012 i ...

Other materials:

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Diagnostic Procedure When performing an asterisked (*) troubleshooting inspection, shake the wiring harness and connectors while doing the inspection to discover whether poor contact points are the cause of any intermittent malfunction. If there is a problem, check to make sure connec ...

Mazda 6 Service Manual: Selector lever removal/installation
1. Disconnect the negative battery cable. 2. Remove battery and battery tray. 3. Remove the air cleaner compornent. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION.) 4. Remove the console. 5. Remove the dashboard compleat. (See DASHBOARD REMOVAL/INSTALLATION.) 6. Remove the SAS control module. (S ...

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