Mazda 6 Service Manual: Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet head on both sides.
- Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 in} min.
2. Measure the clutch disc runout using a dial indicator.
- If the runout is excessive, replace the clutch disc.
Runout
0.7 mm {0.028 in} max.
Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a s ...
Clutch release collar inspection
Caution
Cleaning the clutch release collar with cleaning fluids or a steam
cleaner can wash the grease out of the sealed bearing.
Turn the collar while applying force in the axial direction. ...
Other materials:
Mazda 6 Service Manual: Reassembly
Standard values, such as torques and certain adjustments, must be
strictly observed in the reassembly of all parts.
If removed, these parts should be replaced with new ones:
- Oil seals
- Gaskets
- O-rings
- Lockwashers
- Cotter pins
- Nylon nuts
Depen ...
Mazda 6 Service Manual: Manual Transaxle Shift Pattern
The shift pattern of the transaxle is conventional, as shown.
Depress the clutch pedal all the way down while shifting; then release it slowly.
Your vehicle is equipped with a device to prevent shifting to R (reverse) by mistake. Push the shift lever downward and shift to R.
...