Mazda 6 Service Manual: Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.
3. Remove the clutch cover and disc.
Flywheel Removal Note
1. Hold the flywheel using the SST.
2. Remove the bolts evenly and gradually in a crisscross pattern.
3. Remove the flywheel.
Flywheel Installation Note
1. Install the flywheel to the crankshaft.
2. When reusing the bolts, clean threads and hole, then apply locking compound to the threads.
Note
- No locking compound is needed when using new bolts.
3. Hand-tighten the flywheel lock bolts.
4. Install the SST
to the flywheel.
5. Gradually tighten the flywheel lock bolts in a crisscross pattern.
Tightning torque
108-115 N·m {11.1-11.7 kgf·m, 79.7-84.8 ft·lbf}
Clutch Disc Installation Note
Hold the clutch disc position using the SST
.
Clutch Cover Installation Note
1. Install the SSTs.
2. Tighten the bolts evenly and gradually in a crisscross pattern.
Tightening torque 18.6-25.5 N·m {1.9-2.6 kgf·m, 14-19 ft·lbf}
Clutch unit
...
Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a s ...
Other materials:
Mazda 6 Service Manual: Foot Brake
This vehicle has power-assisted brakes that adjust automatically through normal
use.
Should power-assist fail, you can stop by applying greater force than normal
to the brake pedal. But the distance required to stop will be greater than usual.
WARNING
Do not coast with the engine stalled or t ...
Mazda 6 Service Manual: Engine tune-up
IGNITION TIMING INSPECTION
Note
Ignition timing is not adjustable.
Ignition timing verification requires WDS or equivalent.
1. Turn off the electrical loads.
2. Warm up the engine as follows.
(1) Start the engine.
(2) Maintain the engine speed at approx. 3,000 rpm until the
cooli ...