Mazda 6 manuals

Mazda 6 Service Manual: Clutch unit removal/installation

Mazda 6 Service Manual / Clutch / Clutch unit / Clutch unit removal/installation

1. Remove in the order indicated in the table.

2. Install in the reverse order oremoval.



Clutch Cover and Disc Removal Note

1. Install the SSTs.


2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3. Remove the clutch cover and disc.

Flywheel Removal Note

1. Hold the flywheel using the SST.


2. Remove the bolts evenly and gradually in a crisscross pattern.

3. Remove the flywheel.

Flywheel Installation Note

1. Install the flywheel to the crankshaft.

2. When reusing the bolts, clean threads and hole, then apply locking compound to the threads.

Note

3. Hand-tighten the flywheel lock bolts.

4. Install the SST

to the flywheel.


5. Gradually tighten the flywheel lock bolts in a crisscross pattern.

Tightning torque
108-115 N·m {11.1-11.7 kgf·m, 79.7-84.8 ft·lbf}

Clutch Disc Installation Note

Hold the clutch disc position using the SST

.


Clutch Cover Installation Note

1. Install the SSTs.


2. Tighten the bolts evenly and gradually in a crisscross pattern.

Tightening torque 18.6-25.5 N·m {1.9-2.6 kgf·m, 14-19 ft·lbf}

Clutch unit
...

Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers. If not as specified, replace the clutch cover. Depth 0.6 mm {0.024 in} max. 2. Measure the flatness of the pressure plate with a s ...

Other materials:

Mazda 6 Service Manual: Dsc hu/cm inspection
1. Remove the battery and battery bracket. 2. Disconnect the DSC HU/CM connector. 3. Connect the SST (49 G066 004) to the DSC HU/CM connector and harness side connector. 4. Inspect voltage referring the table below. Terminal Voltage Table (reference value) (Ignition switch is at ON, and conne ...

Mazda 6 Service Manual: Rear brake (disc) removal/installation
1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, depress the pedal several times, rotate the wheel by hand, and verify that the brake does not drag. Disc Pad Installation Note 1. Turn the manual adjustment gear counterclockwi ...

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