Mazda 6 manuals

Mazda 6 Service Manual: Rear window glass removal

Mazda 6 Service Manual / Body / Window glass / Rear window glass removal

1. For the 4SD, remove the following parts:

(1) Remove the headliner.

(2) Remove the rear package trim.

2. For the 5HB, remove the following parts.

(1) Remove the rear wiper arm and blade.

(2) Remove the liftgate lower trim.

3. Apply protective tape along the edge of the body to protect it from damage.

4. Cut the lip of the rear window molding using a razor.


Warning

Note

Not Reusing Glass

Note

1. Use a SST

, and insert the blade into the sealant.


2. Pull through the sealant around the edge of the glass.

3. Remove the glass.

Reusing Glass

Note

1. Make a hole through the sealant, avoiding pins, from the inside of the vehicle using an awl.


2. Pass the SST

(piano wire) through the hole.


Warning

3. Wind each end of the SST

(piano wire) around a bar.

Note

4. Working with another person, saw through the sealant around the edge of the glass.


5. Remove the rear window glass.

6. Remove the pins from the glass.

7. Remove the rear window molding from the glass.

Quarter window glass removal/installation
1. Remove the rear door trim. 2. Remove the screw and bolt, then remove the glass guide. 3. Remove the quarter window and the molding together in one piece. 4. Remove the molding from the glass. ...

Rear window glass installation
Caution To prevent the sealant from cracking or the glass from being pushed out by air pressure if a door is closed, open all of the windows and leave them open until the sealant has hardene ...

Other materials:

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1. Disassemble in the order indicated in the table. 2. Assemble in the reverse order of disassembly. 3. Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT.) Bolt Removal/Installation Note 1. When removing or installing the bolt, hold the pressure plate in place as shown ...

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