Mazda 6 Service Manual: Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet head on both sides.
- Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 in} min.
2. Measure the clutch disc runout using a dial indicator.
- If the runout is excessive, replace the clutch disc.
Runout
0.7 mm {0.028 in} max.
Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a s ...
Clutch release collar inspection
Caution
Cleaning the clutch release collar with cleaning fluids or a steam
cleaner can wash the grease out of the sealed bearing.
Turn the collar while applying force in the axial direction. ...
Other materials:
Mazda 6 Service Manual: Starter inspection
On-vehicle Inspection
1. Verify that the battery is fully charged.
2. Crank the engine and verify that the starter rotates smoothly without any
noise.
If not, inspect the following.
- Remove the starter and inspect the magnetic switch and the starter.
- Inspect the related wiring har ...
Mazda 6 Service Manual: Front brake (disc) inspection
Brake Judder Repair Hint
Description
Brake judder concern has the following 3 characteristics:
Steering wheel vibration
Steering wheel vibrates in the direction of its rotation. This characteristic
is most noticeable when applying brakes at a vehicle speed of 100-140 km/h
{62.1-86.8 mph}.
F ...