Mazda 6 Service Manual: Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
- If not as specified, replace the clutch cover.
Maximum clearance 0.5 mm {0.020 in}
3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.
4. Rotate the flywheel and check for misaligned diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Misalignment
0.6 mm {0.024 in} max.
Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a c ...
Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet
head on both sides.
Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 i ...
Other materials:
Mazda 6 Service Manual: Operating Tips
Operate the climate control system with the engine running.
To prevent the battery from being discharged, do not leave the fan control
dial/switch on for a long period of time with the ignition switched ON when
the engine is not running.
Clear all obstructions such as leaves, snow and i ...
Mazda 6 Service Manual: Side protector installation
1. Remove the adhesive remaining on the side protector (if it will be reused)
and the body using a razor.
2. Remove any grease or dirt from the adhesion surface of the side protector
(if it will be reused) and the body.
3. Attach double-sided adhesive tape to the side protector as shown (if it ...