Mazda 6 manuals

Mazda 6 Service Manual: Clutch cover inspection

Mazda 6 Service Manual / Clutch / Clutch unit / Clutch cover inspection

1. Measure the wear of the diaphragm spring fingers.

Depth
0.6 mm {0.024 in} max.


2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.

Maximum clearance 0.5 mm {0.020 in}


3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.

4. Rotate the flywheel and check for misaligned diaphragm spring fingers.

Misalignment
0.6 mm {0.024 in} max.


Clutch unit removal/installation
1. Remove in the order indicated in the table. 2. Install in the reverse order oremoval. Clutch Cover and Disc Removal Note 1. Install the SSTs. 2. Loosen each bolt one turn at a time in a c ...

Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet head on both sides. Replace the clutch disc if its thickness is less than the minimum. Thickness 0.3 mm {0.012 i ...

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GAS CHARGING SET INSTALLATION 1. Fully close the valves of the SST (49 C061 001). 2. Connect the SSTs (49 C061 002, 49 C061 003) to the high- and low-pressure side joints of the SST (49 C061 001). 3. Connect the SSTs (49 C061 006A, 49 C061 007) to the ends of the SSTs (49 C061 002, 49 C061 00 ...

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1. Remove the front door glass. 2. Detach the outer handle and front door latch rod. 3. For protector-equipped vehicles, refer to key cylinder removal/installation to remove the protector. 4. Remove the bolts. 5. With the rear side of the outer handle fixed and the outer handle lever pulle ...

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