Mazda 6 Service Manual: Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a straight edge and a feeler gauge.
- If not as specified, replace the clutch cover.
Maximum clearance 0.5 mm {0.020 in}
3. When checking the diaphragm spring fingers, mount a dial indicator on the cylinder block.
4. Rotate the flywheel and check for misaligned diaphragm spring fingers.
- If not as specified, replace the clutch cover.
Misalignment
0.6 mm {0.024 in} max.
Clutch unit removal/installation
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a c ...
Clutch disc inspection
1. Using vernier calipers, measure the thickness of the lining at a rivet
head on both sides.
Replace the clutch disc if its thickness is less than the minimum.
Thickness
0.3 mm {0.012 i ...
Other materials:
Mazda 6 Service Manual: Service procedure
Inspection, adjustment
Inspection and adjustment procedures are divided into steps. Important
points regarding the location and contents of the procedures are explained
in detail and shown in the illustrations.
Repair procedure
1. Most repair operations begin with an overview illustr ...
Mazda 6 Service Manual: After repair procedure
Caution
After repairing a malfunction, perform this procedure to verify that the
malfunction has been corrected.
When this procedure is carried out, be sure to drive the vehicle at lawful
speed and pay attention to the other vehicles.
1. Connect the WDS or equivalent to the DLC-2.
2. Turn th ...