Mazda 6 manuals

Mazda 6 Service Manual: Clutch unit removal/installation

Mazda 6 Service Manual / Clutch / Clutch unit / Clutch unit removal/installation

1. Remove in the order indicated in the table.

2. Install in the reverse order oremoval.



Clutch Cover and Disc Removal Note

1. Install the SSTs.


2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3. Remove the clutch cover and disc.

Flywheel Removal Note

1. Hold the flywheel using the SST.


2. Remove the bolts evenly and gradually in a crisscross pattern.

3. Remove the flywheel.

Flywheel Installation Note

1. Install the flywheel to the crankshaft.

2. When reusing the bolts, clean threads and hole, then apply locking compound to the threads.

Note

3. Hand-tighten the flywheel lock bolts.

4. Install the SST

to the flywheel.


5. Gradually tighten the flywheel lock bolts in a crisscross pattern.

Tightning torque
108-115 N·m {11.1-11.7 kgf·m, 79.7-84.8 ft·lbf}

Clutch Disc Installation Note

Hold the clutch disc position using the SST

.


Clutch Cover Installation Note

1. Install the SSTs.


2. Tighten the bolts evenly and gradually in a crisscross pattern.

Tightening torque 18.6-25.5 N·m {1.9-2.6 kgf·m, 14-19 ft·lbf}

Clutch unit
...

Clutch cover inspection
1. Measure the wear of the diaphragm spring fingers. If not as specified, replace the clutch cover. Depth 0.6 mm {0.024 in} max. 2. Measure the flatness of the pressure plate with a s ...

Other materials:

Mazda 6 Service Manual: Jack
To remove the jack 1. Lift the trunk mat. 2. Remove the pocket. 3. Turn the wing bolt and jack screw counterclockwise. To secure the jack 1. Insert the wing bolt into the jack with the jack screw pointing to the front and turn the wing bolt clockwise to temporarily tighten it. 2. Turn ...

Mazda 6 Service Manual: Wheel hub bolt replacement
1. Remove the hub bolt using the SSTs. Note If the dust cover interferes with the wheel hub bolt and the wheel hub bolt cannot be removed, tap the part shown in the figure with a chisel lightly and bend the processing point back to the steering knuckle side. 2. Install the hub bolt i ...

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