1. Disconnect the negative battery cable.
2. Discharge the refrigerant from the system. (See RECOVERY.) (See CHARGING.)
Caution
3. Disconnect the cooler hose (Lo) (L.H.D) or cooler pipe No.4 (R.H.D.) and cooler pipe No.3. (See REFRIGERANT LINES REMOVAL/INSTALLATION.)
4. Remove the dashboard. (See DASHBOARD REMOVAL/INSTALLATION.)
5. Remove the duct (1).
6. Remove the air mix actuator. (Full-auto air conditioner)
7. Remove the screws and cover.
8. Remove the one plate (L.H.D.) or two plates (R.H.D.).
9. Remove the bolts and shift the outlet pipe. Do not allow compressor oil to spill.
10. Remove the expansion valve. Do not allow compressor oil to spill.

11. Install in the reverse order of removal.

12. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)
A/c unit disassembly/assembly
Evaporator inspectionMazda 6 Service Manual: Overheating
If the high engine coolant temperature warning light turns on, the vehicle loses
power, or you hear a loud knocking or pinging noise, the engine is probably too
hot.
WARNING
Pull over to a safe location,
then switch the ignition off and make sure the fan is not running before attempting
t ...
Mazda 6 Service Manual: Panel light control switch inspection
1. Connect the connector to the panel light control switch.
2. Connect the negative battery cable.
3. Measure the voltage at the panel light control switch using voltmeter.
When inspecting terminal B for continuity, disconnect the panel light
control switch connector.
4. If the value are ...