1. Disconnect the negative battery cable.
2. Discharge the refrigerant from the system. (See RECOVERY.) (See CHARGING.)
Caution
3. Disconnect the cooler hose (Lo) (L.H.D) or cooler pipe No.4 (R.H.D.) and cooler pipe No.3. (See REFRIGERANT LINES REMOVAL/INSTALLATION.)
4. Remove the dashboard. (See DASHBOARD REMOVAL/INSTALLATION.)
5. Remove the duct (1).
6. Remove the air mix actuator. (Full-auto air conditioner)
7. Remove the screws and cover.
8. Remove the one plate (L.H.D.) or two plates (R.H.D.).
9. Remove the bolts and shift the outlet pipe. Do not allow compressor oil to spill.
10. Remove the expansion valve. Do not allow compressor oil to spill.

11. Install in the reverse order of removal.

12. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)
A/c unit disassembly/assembly
Evaporator inspectionMazda 6 Service Manual: Windshield wiper motor inspection
L.H.D.
1. Disconnect the windshield wiper motor connector.
2. Connect battery positive voltage to terminal E or D and ground to terminal
B, and inspect the operation of the windshield wiper motor as indicated below.
3. Disconnect battery positive voltage from terminal E of the motor while t ...
Mazda 6 Service Manual: Variable tumble control system (vtcs) shutter valve actuator inspection
1. Remove the air hose. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION.)
2. Disconnect the vacuum hose from the VTCS shutter valve actuator.
3. Connect a vacuum pump to the VTCS shutter valve actuator.
4. Apply vacuum and verify that the rod moves.
If the rod dose not move, replace the intake ...