1. Disconnect the negative battery cable.
2. Discharge the refrigerant from the system. (See RECOVERY.) (See CHARGING.)
Caution
3. Disconnect the cooler hose (Lo) (L.H.D) or cooler pipe No.4 (R.H.D.) and cooler pipe No.3. (See REFRIGERANT LINES REMOVAL/INSTALLATION.)
4. Remove the dashboard. (See DASHBOARD REMOVAL/INSTALLATION.)
5. Remove the duct (1).
6. Remove the air mix actuator. (Full-auto air conditioner)
7. Remove the screws and cover.
8. Remove the one plate (L.H.D.) or two plates (R.H.D.).
9. Remove the bolts and shift the outlet pipe. Do not allow compressor oil to spill.
10. Remove the expansion valve. Do not allow compressor oil to spill.

11. Install in the reverse order of removal.

12. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)
A/c unit disassembly/assembly
Evaporator inspectionMazda 6 Service Manual: Oil seal (differential) replacement
1. On level ground, jack up the vehicle and support it evenly on safety
stands.
2. Drain the oil from the transaxle.
3. Remove the front wheels and splash shields.
4. Separate the drive shaft and joint shaft from the transaxle. (See DRIVE
SHAFT REMOVAL/INSTALLATION.) (See JOINT SHAFT REMOVAL/ ...
Mazda 6 Service Manual: Base installation
1. Cut away all of the original sealant using a razor.
2. Clean and degrease the ceramic coating on the glass and the base.
3. Apply primer to the bonding area of the glass and the base.
Caution
Keep the area free of dirt and grease, and do not touch the
surface or the primer may not prope ...