1. Disconnect the negative battery cable.
2. Discharge the refrigerant from the system. (See RECOVERY.) (See CHARGING.)
Caution
3. Disconnect the cooler hose (Lo) (L.H.D) or cooler pipe No.4 (R.H.D.) and cooler pipe No.3. (See REFRIGERANT LINES REMOVAL/INSTALLATION.)
4. Remove the dashboard. (See DASHBOARD REMOVAL/INSTALLATION.)
5. Remove the duct (1).
6. Remove the air mix actuator. (Full-auto air conditioner)
7. Remove the screws and cover.
8. Remove the one plate (L.H.D.) or two plates (R.H.D.).
9. Remove the bolts and shift the outlet pipe. Do not allow compressor oil to spill.
10. Remove the expansion valve. Do not allow compressor oil to spill.

11. Install in the reverse order of removal.

12. Perform the refrigerant system performance test. (See REFRIGERANT SYSTEM PERFORMANCE TEST.)
A/c unit disassembly/assembly
Evaporator inspectionMazda 6 Service Manual: Bonnet adjustment
Gap Adjustment
1. Remove the front fender.
2. Loosen the bonnet hinge installation bolts and reposition the bonnet.
3. Tighten the bolts.
4. Verify that the gap between the bonnet and the body is within the
specification.
Clearance
a: 2.5-4.5 mm {0.08-0.17 in}
Height Adjustment
1 ...
Mazda 6 Service Manual: Fan motor
COOLING FAN REMOVAL/INSTALLATION
1. Disconnect the negative battery cable.
2. Remove the shroud panel. (See SHROUD PANEL REMOVAL/INSTALLATION.)
3. Remove the A/C pipe stay.
4. Remove the ATX pipe stay (ATX).
5. Remove in the order indicated in the table.
6. Install in the reverse order of remo ...