Mazda 6 manuals

Mazda 6 Service Manual: Oil cooler disassembly/assembly

Mazda 6 Service Manual / Automatic transaxle / Automatic transaxle / Oil cooler disassembly/assembly

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.



Radiator Outer Tank (In Tank Oil Cooler) Removal Note

1. Inspect the height of the header tabs.


2. Insert the end of a medium tip screwdriver between the end of the header tab and the outer tank.

Note

3. Pivot the screwdriver to pry the tab away from the tank and repeat the procedure for each tab.


4. Remove the radiator outer tank and O-ring (gasket) from the core header when all of the tabs are opened.

Note

5. Inspect the gasket surface of the radiator core header to ensure it is clean and free of foreign material or damage.

6. Inspect the radiator outer tank for warping. If it is warped, replace radiator tank.

Radiator Outer Tank (In Tank Oil Cooler) Installation Note

1. Install a new O-ring and ensure it is not twisted.

Note


2. Position the radiator tank in the original direction to the core using care not to scratch the tank sealing surface with the header tabs.

Note

3. With the jaws of locking-type pliers (vise grips) closed and locked, turn the adjusting screw to position the jaws against the drill bit with the diameter measured (height) in removal procedure

Tighten the lock nut on the adjusting screw against the handle to lock the adjustment in place.


4. Squeeze the header tabs down in order as shown against the lip of radiator outer tank base with locking-type pliers while rotating the pliers toward the tank.


5. Verify the height of the header tabs is same as the height before removal.


6. Inspect for leakage from radiator. (See ENGINE COOLANT LEAKAGE INSPECTION.)

Oil cooler removal/installation
1. Disconnect the negative battery cable. 2. Drain the ATF into a container. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT.) 3. Remove the radiator. (See RADIATOR REMOVAL/INSTALLATION.) 4. Rem ...

Drive plate removal/installation
1. Remove the transaxle.(See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION.) 2. Remove in the order indicated in the figure. 3. Install in the reverse order of removal. Drive Plate Mounting Bolts Re ...

Other materials:

Mazda 6 Service Manual: Opening the Hood
1. With the vehicle parked, pull the release handle to unlock the hood. 2. Insert your hand into the hood opening, slide the latch lever to the right, and lift up the hood. NOTE The lever is located a little to the left of center when facing the vehicle. 3. Grasp the support rod in the pad ...

Mazda 6 Service Manual: Rear side seat belt removal/installation
Caution The ELR has a spring that will unwind if the retractor's cover is removed. The spring cannot be rewound by hand. If this occurs, the ELR will not work properly. Therefore, do not disassemble the retractor. 4SD 1. Fold the rear seat back. 2. Remove the rear side seats. 3. Remo ...

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