Mazda 6 Service Manual: Intermittent concern troubleshooting
Vibration Method
- If malfunction occurs or becomes worse while driving on a rough road or when engine is vibrating, perform the steps below.
Note
- There are several reasons why vehicle or engine vibration could cause an electrical malfunction. Some of the things to check for:
- Connectors not fully seated.
- Wire harnesses not having full play.
- Wires laying across brackets or moving parts.
- Wires routed too close to hot parts.
- An improperly routed, improperly clamped, or loose harness can cause wiring to become pinched between parts.
- The connector joints, points of vibration, and places where wire harnesses pass through the firewall, body panels, etc. are the major areas to be checked.
- Check for DTCs or malfunctions by shaking harnesses and connectors that are suspected to be causing malfunction.
Connector Terminal Check Method
1. Check the connection condition of each female terminal.
2. Insert male terminal into the female terminals to check for looseness.
Foreword
Always perform basic power window system inspection before
troubleshooting.
Troubleshooting gives content unique to trouble caused by problems in
the automatic window return function.
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Other materials:
Mazda 6 Service Manual: Steering gear and linkage inspection
Rack Inspection
1. Inspect the rack for cracking, damage, and tooth wear. Replace it as
necessary.
2. Measure the runout of the rack.
Runout
Near point A: 0.15 mm {0.006 in} max.
Near point B: 0.20 mm {0.008 in} max.
3. If not within the specification, replace the rack.
Tie-rod End ...
Mazda 6 Service Manual: Clock spring adjustment
Note
The adjustment procedure is also specified on the caution label of
the clock spring.
1. Set the front wheels straight ahead.
Caution
The clock spring will break if over-wound. Do not forcibly turn
the clock spring.
2. Turn the clock spring clockwise until it stops.
3. Tu ...