Mazda 6 Service Manual: Intermittent concern troubleshooting
Vibration Method
- If malfunction occurs or becomes worse while driving on a rough road or when engine is vibrating, perform the steps below.
Note
- There are several reasons why vehicle or engine vibration could cause an electrical malfunction. Some of the things to check for:
- Connectors not fully seated.
- Wire harnesses not having full play.
- Wires laying across brackets or moving parts.
- Wires routed too close to hot parts.
- An improperly routed, improperly clamped, or loose harness can cause wiring to become pinched between parts.
- The connector joints, points of vibration, and places where wire harnesses pass through the firewall, body panels, etc. are the major areas to be checked.
- Check for DTCs or malfunctions by shaking harnesses and connectors that are suspected to be causing malfunction.
Connector Terminal Check Method
1. Check the connection condition of each female terminal.
2. Insert male terminal into the female terminals to check for looseness.
Foreword
Always perform basic power window system inspection before
troubleshooting.
Troubleshooting gives content unique to trouble caused by problems in
the automatic window return function.
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Other materials:
Mazda 6 Service Manual: Inspecting Electrolyte Level
A low level of electrolyte fluid will cause the battery to discharge quickly.
Inspect the electrolyte level at least once a week. If it is low, remove the
caps and add enough distilled water to bring the level between the upper and lower
level (illustration).
Do not overfill.
Examine the sp ...
Mazda 6 Service Manual: Reassembly
Standard values, such as torques and certain adjustments, must be
strictly observed in the reassembly of all parts.
If removed, these parts should be replaced with new ones:
- Oil seals
- Gaskets
- O-rings
- Lockwashers
- Cotter pins
- Nylon nuts
Depen ...