Mazda 6 manuals

Mazda 6 Service Manual: Master cylinder disassembly/assembly

Mazda 6 Service Manual / Braking system / Conventional brake system / Master cylinder disassembly/assembly

Caution

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.




Stop Screw and O-ring (without ABS) Assembly Note

1. Install the secondary piston and primary piston.

2. Install the new O-ring onto the stop screw.

3. Push the primary piston assembly in full.

4. Install and tighten the stop screw.

Tightening torque 2.0-2.4 N·m {21-24 kgf·cm, 18-21 in·lbf}

5. Push and release the secondary piston component to verify that it is held properly by the stop screw.


Stop Pin and O-ring (with ABS) Assembly Note

1. Install the secondary piston with the piston hole facing the stop pin and primary piston.

2. Install the new O-ring onto the stop pin.

3. Push the primary piston assembly in full.

4. Install and tighten the stop pin.

Tightening torque 6.9-9.8 N·m {71-99 kgf·cm, 62-86 in·lbf}

5. Push and release the secondary piston component to verify that it is held properly by the stop pin.


Fluid level sensor inspection
1. Disconnect the negative battery cable. 2. Disconnect the sensor connector. 3. Inspect for continuity between terminals of fluid level sensor. If not as specified, replace the fluid level sens ...

Power brake unit removal/installation
1. Remove the master cylinder. (See MASTER CYLINDER REMOVAL/INSTALLATION.) 2. Remove the wiper arm. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.) 3. Remove the cowl grille. (See COWL ...

Other materials:

Mazda 6 Service Manual: Automatic Transaxle Controls
Various Lockouts: Indicates that you must depress the brake pedal and hold in the lock-release button to shift (The ignition must be switched ON). Indicates the shift lever can be shifted freely into any position. Indicates that you must hold in the lock-release button to shift. N ...

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1. Operate the front door glass so that the distance from the top of the front door glass to the upper part of the rear beltline molding is 210 mm {8.3 in}. 2. Disconnect the negative battery cable. 3. Remove the front door trim. 4. Remove the hole cover. 5. Remove the screws. 6. Insert ...

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