Rack Inspection
1. Inspect the rack for cracking, damage, and tooth wear. Replace it as necessary.
2. Measure the runout of the rack.
Runout
Near point A: 0.15 mm {0.006 in} max.Near point B: 0.20 mm {0.008 in} max.
3. If not within the specification, replace the rack.
Tie-rod End Inspection
1. Inspect the tie-rod end for damage and boot cracks. Replace it as necessary.
2. Inspect the ball joint for looseness. Replace the tie-rod end as necessary.
3. Rotate the ball joint five times.
4. Measure the rotation torque of the ball joint using the SST
and a pull scale.
Rotation torque
0.4-2.7 N·m {3.5-27.5 kgf·cm, 3.1-23.8 in·lbf} Pull scale reading
3.4-25.5 N {0.35-2.60 kgf, 0.8-5.7 lbf}
5. If not within the specification, replace the tie-rod end.
Tie rod Inspection
1. Inspect the tie rod for bending and damage. Replace it as necessary.
2. Inspect the ball joint for looseness. Replace the tie rod as necessary.
3. Swing the tie rod five times.
4. Measure the swinging torque using a pull scale.
Swinging torque
0.1-4.0 N·m {1-40.7 kgf·cm, 0.9-35.3 in·lbf} Pull scale reading
0.6-24.5 N {0.06-2.49 kgf, 0.2-5.50 lbf}
5. If not within the specification, replace the tie-rod.
Mazda 6 Service Manual: Rear coil spring removal/installation
1. Remove the rear auto leveling sensor. (See REAR AUTO LEVELING SENSOR
REMOVAL/INSTALLATION.)
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. Adjust the headlight zeroset. (See HEADLIGHT ZEROSET.)
5. Inspect the rear wheel alignment. (See REAR WHE ...
Mazda 6 Service Manual: Front crossmember removal/installation
1. Remove the under cover.
2. Remove the splash shield.
3. Remove the front auto leveling sensor. (See FRONT AUTO LEVELING SENSOR
REMOVAL/INSTALLATION.)
4. Remove the transverse member. (See TRANSVERSE MEMBER
REMOVAL/INSTALLATION.)
5. Remove the steering gear and linkage, and pipe assembly i ...