Mazda 6 Service Manual: Troubleshooting
Mazda 6 Service Manual / Fuel and emission control systems / Troubleshooting
- Engine symptom troubleshooting
- Quick diagnostic chart
- No.1 melting of main or other fuses
- No.2 mil illuminates
- No.3 will not crank
- No.4 hard to start/long crank/erratic start/erratic crank
- No.5 engine stalls-after start/at idle
- No.6 cranks normally but will not start
- No.7 slow return to idle
- No.8 engine runs rough/rolling idle
- No.9 fast idle/runs on
- No.10 low idle/stalls during deceleration
- No.11 engine stalls/quits, engine runs rough, misses, buck/jerk, hesitation/stumble, surges
- No.12 lack/loss of power-acceleration/cruise
- No.13 knocking/pinging-acceleration/cruise
- No.14 poor fuel economy
- No.15 emission compliance
- No.16 high oil consumption/leakage
- No.17 cooling system concerns-overheating
- No.18 cooling system concerns-runs cold
- No.19 exhaust smoke
- No.20 fuel odor (in engine compartment)
- No.21 engine noise
- No.22 vibration concerns (engine)
- No.23 a/c does not work sufficiently
- No.24 a/c is always on or a/c compressor runs continuously
- No.25 a/c is not cut off under wide open throttle conditions
- No.26 exhaust sulphur smell
- No.27 constant voltage
- No.28 spark plug condition
- Intermittent concern troubleshooting
- Engine control system operation inspection
Dtc p2504
Diagnostic procedure
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Engine symptom troubleshooting
Confirm trouble symptom using the following diagnostic index, then go to
appropriate troubleshooting chart.
Diagnostic Index
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Other materials:
Mazda 6 Service Manual: Steering gear and linkage inspection
Rack Inspection
1. Inspect the rack for cracking, damage, and tooth wear. Replace it as
necessary.
2. Measure the runout of the rack.
Runout
Near point A: 0.15 mm {0.006 in} max.
Near point B: 0.20 mm {0.008 in} max.
3. If not within the specification, replace the rack.
Tie-rod End ...
Mazda 6 Service Manual: Three-way catalytic converter (twc) inspection
Note
Make sure that no HO2S DTCs have been detected. If detected, this
inspection is not applicable for TWC inspection.
1. Connect the WDS or equivalent and monitor PIDs as following.
Monitor the right TWC using O2S11 PID for upstream HO2S and O2S12 PID
for downstream HO2S.
2. Be ...
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